Caterham Seven Manual de usuario Pagina 105

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7.2.6) Exhaust system
The standard exhaust system consists of
four primary pipes, a collector assembly
which also incorporates the catalytic
converter and a one piece silencer and tail
pipe.
Bolt the exhaust mounting bracket
(polythene bag marked 'exhaust') to the
RH side of the car forward of the rear
wheel, using setscrew (fastener pack
30X020A Item 1) and spring washers (3),
refer to Fig 75. Secure the bobbin to the
angle bracket with a nut (2) and spring
washer (3).
Figure 75: Exhaust mounting
1. Angle bracket
2. Bobbin
Remove the exhaust gasket and
associated fasteners from the RH side of
the cylinder head, remove any masking
tape protecting the exhaust ports and
clean off any adhesive residue.
The exhaust primary pipes are marked
with their part numbers.
Series 3.
CSP903 is for # 1 (front) cylinder
CSP904 is for # 2 cylinder.
CSP905 is for # 3 cylinder.
CSP906 is for # 4 (rear) cylinder.
Protect the area around the square
aperture in the side panel with masking
tape and card, place the exhaust gasket
over the remaining studs and fit the
primary pipes in the following sequence:
1. Pass the flanged end of # 4 pipe
inwards, attach the flange loosely to the
cylinder head and ensure that the pipe sits
in the top LH corner of the aperture
(viewed from outside).
2. Pass the flanged end of # 3 pipe
inwards, attach the flange loosely to the
cylinder head and ensure that the pipe sits
in the bottom LH corner of the aperture.
3. Pass the plain end of # 2 pipe
outwards, attach the flange loosely to the
cylinder head and ensure that the pipe sits
in the bottom RH corner of the aperture.
4. Pass the plain end of # 1 pipe
outwards, attach the flange loosely to the
cylinder head and ensure that the pipe sits
in the top RH corner of the aperture.
NOTE
1
2
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